Building Efficient Industrial Spaces
Industrial Projects
Industrial facilities require a completely different approach compared to residential or commercial buildings. At Ahmed Construction Company (ACCO), we focus on designing industrial spaces that are practical, durable, and efficient for long-term operations. Our team understands the importance of proper layout planning, structural strength, and smooth workflow when creating industrial buildings. From factories and warehouses to production facilities, our architectural and design services are carefully planned to support industrial activities while maintaining safety standards and operational efficiency. We work closely with our clients to understand their production requirements, equipment layout, and future expansion plans. At Ahmed Construction Company (ACCO), every industrial project begins with thoughtful architectural planning and modern design strategies. Our goal is to create industrial structures that are not only strong and functional but also optimized for productivity and sustainability.
Industrial Projects Services in Pakistan | ACCO’s Complete Facility Engineering for Industry
Your textile mill in Faisalabad needs to expand. New spinning lines, additional weaving machines, upgraded dyeing equipment. The existing building is too small. The electrical system cannot handle the load. The compressed air system is undersized. You need a new factory building—but where do you start? Industrial facilities are not like commercial buildings. They require heavy floor loads, high ceilings, large bay spacing, specialized ventilation, massive electrical capacity, robust compressed air systems, and fire protection designed for high-hazard occupancies. One design mistake can cost millions in lost production.
Or consider a food processing plant in Lahore. The facility must meet strict hygiene standards: washable wall surfaces, proper drainage, positive air pressure, temperature-controlled zones, and separation of raw and cooked product areas. The building must be easy to clean, resist corrosion from cleaning chemicals, and provide unimpeded flow of ingredients and finished products. Ordinary construction will not work.
Industrial projects—textile mills, food processing plants, warehouses, factories, and manufacturing facilities—are among the most demanding building types. They are driven by process, not aesthetics. The building must serve the production equipment, not the other way around. Ahmed Construction Company (ACCO) has spent over 25 years providing professional Industrial Projects services in Pakistan for textile mills, food processors, warehouses, and general manufacturing. From our headquarters in Gulberg-III, Lahore, and our office in Karachi, we deliver complete industrial facilities: architectural design, structural engineering (for heavy loads and crane-runways), MEP engineering (HVAC, electrical, compressed air, fire protection), and construction. We have successfully delivered projects for Bata (shoe manufacturing), Savour Foods (food processing), textile mills nationwide, and warehousing facilities. When you need industrial facilities that perform, ACCO delivers engineering excellence.
What Are Industrial Projects?
Industrial projects are facilities designed specifically for manufacturing, processing, storage, or distribution of goods. Unlike residential or commercial buildings, industrial facilities are process-driven—the building must accommodate heavy equipment, material handling systems, utility demands, and often hazardous environments. Key characteristics of industrial projects: Heavy floor loads (500-2000+ kg/m² for machinery and storage), High ceilings and clear heights (for equipment, racks, overhead cranes), Large bay spacing (minimizing columns to allow flexible layout), Robust utility infrastructure (high-voltage power, compressed air, process water, steam, effluent treatment), Specialized ventilation (dust collection, fume extraction, temperature/humidity control for specific processes), Fire protection (designed for high-hazard occupancies—textile, chemical, storage), and Durable finishes (concrete floors, insulated metal panels, industrial coatings).
Types of industrial projects we handle: Textile mills (spinning, weaving, processing, garment manufacturing facilities), Food processing plants (beverage, dairy, bakery, meat/poultry, ready-to-eat meals), Warehouses and distribution centers (ambient, cold storage, refrigerated, automated storage/retrieval systems), General manufacturing (automotive components, plastics, consumer goods, packaging), Heavy engineering (steel fabrication, machinery assembly, foundries), and Logistics facilities (freight terminals, container yards).
Our Industrial Projects services in Pakistan cover the complete project lifecycle: Feasibility and site selection (access to utilities, raw materials, labor, markets), Process-driven architectural design (spatial planning for material flow, equipment placement, worker safety and ergonomics), Structural engineering (design for heavy loads, crane loads, dynamic equipment loads, seismic design for industrial occupancy categories), MEP engineering (high-voltage electrical distribution, compressed air and vacuum systems, process cooling and HVAC, plumbing and effluent collection, fire protection per occupancy hazard classification), Pre-engineered building (PEB) design and detailing (cost-effective for large clear-span facilities), Construction management and delivery, and Post-occupancy support. We integrate all disciplines using architectural engineering and architectural drafting with BIM coordination. Our 3D architectural walkthrough capability helps stakeholders visualize the completed facility and validate material flow before construction.
ACCO – 25+ Years of Industrial Engineering Excellence
Ahmed Construction Company (ACCO) has been a trusted partner for Pakistan’s industrial sector for over two decades. Our office at Office 2, 3rd Floor, Bigcity Plaza, Gulberg-III, Lahore, serves as our engineering headquarters, while our Karachi branch handles clients in the southern industrial belt. Together, we have delivered over 500 projects including textile mills, food processing plants, factories, and warehouses.
Our notable industrial clients include Bata (shoe manufacturing facility), Savour Foods (food processing plant), textile mills in Faisalabad, and warehousing clients. These organizations trust ACCO because we understand industrial processes—not just buildings. Our multi-disciplinary team includes industrial architects, structural engineers (experienced with heavy loads and crane systems), MEP engineers (including compressed air, process cooling, and specialized electrical), architectural engineering specialists, and 3D architectural walkthrough experts working under one roof. When you request Industrial Projects services in Pakistan from ACCO, you get a single point of accountability for design, engineering, and construction.
Our Complete Industrial Project Service Breakdown
We provide comprehensive services for all phases of industrial projects. Below is a detailed breakdown of our capabilities.
Industrial Architectural Design (Process-Driven Layout)
Industrial architecture is different. We start with the production process: Material flow analysis (raw material receiving to storage to production to finished goods to shipping), Equipment layout (machinery arrangement for efficient workflow, maintenance access, operator safety), Person flow (worker access, break areas, locker rooms, washrooms, administrative offices), Utility routing (electrical, compressed air, water, steam, effluent to each machine), and Expansion planning (space for future production lines). We design: Production halls (clear spans, high ceilings for overhead cranes, ventilation, natural lighting), Warehousing and storage (racking layout, loading docks, truck maneuvering), Ancillary spaces (maintenance workshops, quality control labs, utility rooms, electrical rooms, compressor rooms), and Administrative areas (offices, training rooms, break rooms, lockers).
- Typical industrial clients: Textile mills, food processors, general manufacturing, warehousing
- Approach: Process-first, building second
Structural Engineering for Industrial Facilities
Industrial buildings experience loads beyond typical commercial structures. Our structural engineers design: Heavy floor loads (reinforced concrete slabs for dynamic loads from moving forklifts and static loads from storage racks and machinery), Crane loads (crane-runway beams for overhead traveling cranes), Equipment supports (foundations for heavy machinery with vibration isolation and anchor bolts), Mezzanines (for storage, offices, or equipment within production halls, designed for anticipated loads), Pre-engineered buildings (PEB – cost-effective for large clear-span industrial buildings, up to 30-50m clear spans without interior columns), and Seismic design (per Pakistan Building Code with industrial importance factors).
MEP Engineering for Industrial Facilities
Industrial MEP systems are more extensive than commercial buildings. We provide: Electrical – High-voltage utility connection (11kV or 33kV), main transformer sizing and specification, power distribution to heavy machinery (motor control centers, VFDs), emergency generator backup for critical processes, and lighting (high-bay LED for tall ceilings, task lighting at workstations). Compressed air & vacuum – Compressor room layout, air receiver sizing, distribution piping (loop or trunk-and-branch, material selection: copper or aluminum for dry air, galvanized steel caution due to corrosion), air drying and filtration, and vacuum pumps. Process cooling – Process chiller selection (air-cooled or water-cooled), cooling water distribution piping, pump sizing, and heat rejection (cooling towers). Mechanical ventilation – Dust collection (for textile mills, woodworking, food processing with combustible dust explosion protection), fume extraction (for welding, chemical processes), general ventilation for heat removal, and make-up air for exhaust systems. Plumbing – Process water (treated or raw, depending on process), hot water for washing, sanitary drainage (including grease traps for food processing), process wastewater collection to ETP, and fire protection (wet pipe sprinklers or foam-water systems depending on hazard classification).
Pre-Engineered Buildings (PEB) Design & Detailing
For large clear-span industrial facilities, Pre-Engineered Buildings (PEB) are often the most economical solution. We provide: PEB framing design (tapered columns and rafters, cold-formed purlins and girts, bracing), Connection detailing (moment-resisting base plates, bolted end-plate connections), Cladding and insulation (sandwich panels for temperature control, standing seam metal roofs), Crane systems (underhung or top-running, bridge crane design and runway system integration), and Integration with concrete foundations and floor slabs. Our architectural drafting team produces detailed PEB shop drawings for fabrication.
Warehouse & Cold Storage Design
For warehousing and logistics facilities, we design: High-bay storage (racking layout and clear heights, up to 12-15m for automated systems), Loading dock design (dock levelers, dock shelters, truck maneuvering apron, trailer restraints), Traffic flow (segregation of trucks and forklifts/pedestrians), Cold storage (refrigeration system selection, insulated panels for -20°C to +4°C, vapor barriers, blast freezers), and Fire protection (ESFR sprinklers for high-piled storage, in-rack sprinklers for high racks, smoke and heat vents).
Project Management & Construction for Industry
Industrial projects require specialized construction knowledge. ACCO can manage or execute construction: Tender preparation (for building works and specialized equipment installation), Contractor selection and contract administration, Cost control and progress monitoring, Quality assurance/quality control (including concrete testing for heavy slabs, PEB fabrication inspections, equipment placement verification), Safety management (construction site safety, industrial building safety features), and Commissioning (systems testing, operator training, handover).
Comparison: ACCO vs. Typical Contractor for Industrial Projects
Industrial projects require specialized expertise that typical building contractors lack. ACCO delivers. See the comparison below.
| Feature | ACCO (Industrial Specialist) | Typical Building Contractor |
|---|---|---|
| Process Understanding | Design driven by production workflow, material flow analysis \ n | Commercial/residential approach (form over function) \ n |
| Floor Loads | Designed for 500-2000+ kg/m², dynamic loads (forklifts) \ n | Standard 200-300 kg/m² (inadequate for industry) \ n |
| Crane Systems | Crane-runway beams, dynamic load analysis \ n | Not designed for overhead cranes \ n |
| Clear Height | 8-20m clear spans, designed for PEB or steel frames \ n | Standard 3-4m (inadequate for racking or equipment) \ n | Compressed Air | System designed for demand, dryer sizing, distribution analysis \ n | Basic piping only (often undersized) \ n |
| Ventilation | Dust collection, fume extraction, heat removal, fresh air \ n | Basic general ventilation \ n |
| Fire Protection | Hazard-classification based, ESFR for storage, foam for flammables \ n | Standard sprinklers (may be inadequate) \ n |
| Electrical Capacity | High-voltage, MCC for heavy motors, VFDs, backup \ n | Standard commercial distribution \ n |
Our 9-Step Industrial Project Delivery Process
We follow a systematic, process-driven approach to deliver successful industrial facilities.
- Step 1 – Process Analysis & Equipment List
We meet with your production team. We list all production equipment: dimensions (length, width, height), weight and floor load, utility requirements (power in kW, compressed air in CFM/m³/min, water in m³/hr, steam in kg/hr, effluent details), access requirements (forklift, overhead crane), and future expansion plans. This defines the building. - Step 2 – Material Flow & Spatial Planning
We map the material flow: raw material receiving → storage → production stages → in-process storage → finishing → quality control → finished goods storage → shipping. We develop block diagrams and adjacency matrices. We determine required crane coverage and aisle widths. - Step 3 – Building Envelope & Structural Concept
Based on process requirements, we select structural system: Pre-engineered building (PEB) for large clear spans, steel frame with crane runway, or RCC for smaller or heavy-vibration applications. We determine column spacing (typically 18-36m for PEB), clear height (eave height), and roof slope/shedding. - Step 4 – Civil & Foundation Design
Geotechnical investigation determines soil bearing capacity. We design foundations for heavy column loads, equipment foundations (with anchor bolt templates), crane runway foundations, and heavy floor slabs (reinforced concrete with saw-cut joints, toppings/sealers as required). - Step 5 – Utility Distribution Design
We design electrical, compressed air, water, steam, process cooling, and effluent collection systems from point of entry to each machine, sized for peak demand plus future allowance. - Step 6 – Environmental & Safety Systems
We design: Dust collection (ductwork, baghouse filters, explosion venting for combustible dust), Fume extraction (local capture hoods, scrubbers if needed), General ventilation (supply fans, exhaust fans, unoccupied night setback), Fire protection (hazard classification, sprinkler density/specific design, pump selection, alarm and suppression integration), and Effluent treatment (ETP design coordinated with process wastewater). - Step 7 – Architectural Finishes & Fit-Out
We design: Floor finishes (hardened concrete, epoxy coatings for cleanability), Wall finishes (insulated metal panels for thermal/corrosion resistance, FRP for wash-down areas, masonry firewalls for separation), Ceilings (exposed structure, suspended ceilings only in offices/break rooms), and Administrative/ancillary spaces (offices, break rooms, locker rooms, washrooms, first-aid room). - Step 8 – Tendering & Construction
We prepare tender documents (drawings, specifications, BOQ, PEB fabrication drawings). We assist with contractor selection and provide construction management or act as prime contractor. - Step 9 – Commissioning & Handover
We verify: Building systems operation (HVAC, lighting, fire alarm, sprinklers), Utility systems (compressor/pumps, flow, pressure, quality), Equipment placement (align anchor bolts, leveling), and Operator training (building systems, safety procedures). We deliver as-built drawings and O&M manuals.
Why Pakistani Industrial Clients Nationwide Choose ACCO
Pakistan’s industrial sector—textile mills in Faisalabad and Karachi, food processors in Lahore and Multan, warehousing in major cities, and factories nationwide—is the backbone of our economy. Industrial facilities need to be functional, durable, and cost-effective. Poor building design leads to inefficient material flow, inadequate utilities, high operating costs, and safety risks.
ACCO has earned the trust of industrial leaders including Bata (shoe manufacturing), Savour Foods (food processing), and textile mills. These clients choose us because we deliver facilities built for their process. We also serve international clients in the UAE, UK, Saudi Arabia, Canada, and the USA who need Pakistani industrial engineering expertise.
ACCO by the Numbers: Industrial Project Excellence
The numbers below demonstrate our capability and track record in delivering Industrial Projects services in Pakistan.
- 25+ years of continuous industrial engineering and construction experience.
- 500+ projects completed including industrial facilities.
- 20+ industries served including textile, food, manufacturing, warehousing.
- 2 major offices (Lahore & Karachi) covering all of Pakistan.
- 5+ countries served outside Pakistan (UAE, UK, Saudi, Canada, USA).
- 5+ million sq. ft. of industrial space designed or built.
- 100% process-driven design (function before form).
- 0 production interruptions due to building design issues.
Frequently Asked Questions About Industrial Projects
1. What is architectural engineering?
Architectural engineering combines building design with engineering principles. For industrial projects, architectural engineering integrates building envelope design with structural systems, MEP utilities, and process requirements—ensuring the facility serves production efficiently.
2. How do I get a floor plan designed for my house?
Getting a home floor plan design from ACCO is simple. Call us at +92 322 800 0190 or visit our contact page. Share your plot size (e.g., 5 marla, 10 marla, or 1 kanal) and budget. Our team will visit your site in DHA, Bahria, Model Town, or anywhere in Pakistan, take measurements, and provide initial concept sketches within 7–10 days. (Note: While ACCO excels at industrial projects, we also serve individual homeowners.)
3. What is the difference between architectural design and structural engineering?
Architectural design for industry focuses on process-driven layout, material flow, and worker safety. Structural engineering ensures the building can support heavy equipment, overhead cranes, storage racks, and dynamic loads from moving forklifts and machinery.
4. Do you provide 3D walkthroughs?
Yes. We create high-resolution 3D architectural walkthrough videos of proposed industrial facilities with color-coded zones: production, storage, material flow paths, utility routes, worker areas, and safety egress. This helps validate process flow before construction.
5. What is a Pre-Engineered Building (PEB)?
PEB is a steel building system designed and fabricated off-site, then assembled on-site. PEBs are cost-effective for large clear-span industrial buildings (30-50m clear span without interior columns). Advantages: lower weight (less steel), faster erection (4-8 weeks for structure), and expandable (add bays easily). ACCO provides complete PEB design, shop drawings, and construction.
6. How long does an industrial building take to design and build?
Typical timeline: Process analysis and design (2-4 weeks), Structural and MEP engineering (4-8 weeks), Permitting (4-12 weeks, concurrent), PEB fabrication (6-10 weeks), Construction (16-32 weeks depending on size). Total 8-14 months for a typical textile mill or warehouse. Contact us for a schedule based on your specific project.
7. Can ACCO design a factory for a specific industry?
Yes. We have designed facilities for: Textile (spinning, weaving, processing, garment), Food (beverage, dairy, bakery, meat/poultry, ready meals), Manufacturing (automotive, plastics, packaging, consumer goods), Warehousing (ambient, cold storage, automated), Heavy engineering (steel fabrication, machinery assembly). We study your specific process and regulatory requirements.
8. How much does an industrial building cost in Pakistan?
Costs vary widely: Basic warehouse (PKR 5,000-8,000 per sq. ft. including PEB structure, slab, basic services). Textile mill (PKR 6,000-10,000 per sq. ft. including finishes, MEP, compressed air, dust collection, fire protection). Food processing plant (PKR 8,000-15,000 per sq. ft. including hygienic finishes, wash-down, HVAC, process piping, ETP). Contact us with your program for a detailed estimate.
Ready to Build Your Industrial Facility? Contact ACCO Today
Industrial projects demand process-driven design, heavy-duty engineering, and reliable construction. ACCO’s Industrial Projects services in Pakistan deliver facilities that optimize your production. Whether you need a textile mill in Faisalabad, a food processing plant in Lahore, a warehouse in Karachi, or a general manufacturing facility, we have the expertise. Our unique ability to deliver everything from home floor plan design (for smaller industrial buildings) to architectural drafting and PEB detailing to full 3D architectural walkthrough visualizations to complete construction makes us a trusted partner.
Call us now: +92 322 800 0190 or +923 111 749 849
Email: info@acco.com.pk
Visit our Lahore office: Office 2, 3rd Floor, Bigcity Plaza, Gulberg-III, Lahore (Mon–Sat, 9:00 AM – 6:30 PM)
Karachi office: Contact us for address and appointment.
Request a free consultation for Industrial Projects services in Pakistan →
Explore our industrial portfolio on our Our Projects page. Learn how our Architectural Engineering team coordinates complex industrial facilities. See how BIM Modeling helps visualize MEP systems. Start with our Home Floor Plan Design for initial concepts or Architectural 3D Modeling for visualization.
For authoritative information on industrial building codes, we recommend visiting the Pakistan Engineering Council (PEC), the PCATP, and for life safety in industrial occupancies, the NFPA standards (NFPA 13 for sprinklers, NFPA 70 for electrical, NFPA 101 for life safety).
Stop industrial guesswork. Start engineering for production. Contact ACCO today to discuss your industrial project. Let us show you why we are a trusted choice for Industrial Projects services in Pakistan.